Optical surface inspection (OPTI-SENS)
Economical and reliable 100% component test with the camera systems of the HOMMEL-ETAMIC Opti-Sens Technology

Performance characteristics:

  • detection of the slightest flaws in exactly determined quality limits, high throughput, 100% test, constant quality
  • continuous quality documentation by detailed test statistics
  • standalone systems or integrated measuring machines
  • economical due to fully automatic operation
  • simple operation and evaluation by means of  Windows software

Application examples

CAM SHAFT

 

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IPS-10
Functional Principle
A 360° circular optics is advanced into the bore and generates an image of its inside surface. Circumferential lines in the bore are represented as rings in the image. The image is continuously scanned by a high resolution CMOS imager. Simultaneous forward advancing of the inspection sensor and circular scanning allows for the generation of an undistorted image of the inner surface of the bore. Thanks to the high scanning rate, the IPS-10 can be advanced rapidly, which allows for short inspection cycle times. 

Typical Inspection Applications

  • Brake cylinders
  • Pump housings
  • Connecting rods
  • Pistons

 
Technical Data

 Inspection diameter  14 - 50 mm
 Inspection length (bore depth)  156 mm / max. 456 mm (option)
 Circumferential resolution  2800 Pixel
 Image sensor  CMOS technology
 Scanning speed  to 10.000 scans / second
 Illumination system  integrated

 

 

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Cam Shaft
Systems for surface inspection of all cams and bearings on cam shafts

Scope of delivery and performance:

  • Fully automatic 100% testing of the surfaces

  • Testing of the cams, bearings and guide bearing shoulders

  • Detection of surface flaws such as blowholes, edge damage, grinding errors etc.

  • Precise, reproducible classification of the cam shafts

  • Objective, tester-independent inspection

  • Integratable in HOMMEL-ETAMIC measuring machines, tactile or optical (combi systems)

  • Easily retrofittable in existing production lines